Printed mailer box
Self-locking E-flute mailer with interior print, sized to a folded garment.
Custom apparel packaging — mailers, garment boxes and tissue
Custom apparel packaging for the order that arrives folded.
Printed mailer boxes and garment boxes sized to a folded product, with printed tissue, stickers and inserts that make an online order open like a store purchase. For fashion, activewear, accessories and subscription drops.
- Made to
- Your product's dimensions
- Structures
- Carton · rigid · mailer
- Minimum order
- 50 boxes
Packaging for apparel
Flat, light and built for the doorstep.
Most apparel reaches the customer by courier, so the box is the store. A printed mailer sized to a folded garment — shallow, wide, self-locking — with tissue and a sticker inside does what a shop bag and a hanger do in person. Print the interior and the first thing the customer sees is the brand, not brown board.
For retail and gifting, a two-piece garment box or a rigid box with a lid does the same job on a shelf or under a tree. We size to the folded product and the order size — a single tee needs a different box from a three-piece set — so the pack stays tight and freight stays low.
- MailersE-flute, interior print
- Garment boxesTwo-piece carton
- TissuePrinted, 17gsm
Recommended packaging
What apparel is packed in.
Materials & finishing
Board for the courier. Tissue for the reveal.
E-flute mailers with a white liner give the sharpest print and survive the journey; tissue, stickers and inserts inside do the presentation.
Materials & finishes- E-flute≈1.5mmMailer boxes, printed inside and out.
- SBS paperboard18pt – 24ptTwo-piece garment boxes.
- Greyboard1.5mm – 2mmRigid premium boxes.
- Tissue paper17 – 20gsmPrinted with a repeat logo.
Print & extras
- Full-color interior print
- Single-color exterior
- Matte coating
- Spot UV
- Foil stamping
- Printed tissue & stickers
Unboxing extras
The parts inside the box are part of the box.
Printed tissue, a sealing sticker, a thank-you card and a board divider are specified with the mailer, so they fit and arrive together.
- Printed tissue paper
- Sealing stickers
- Thank-you and care cards
- Board dividers for multi-item orders
How it works
From product to sector-ready packaging.
You do not need a dieline, a spec sheet or print-ready artwork to start. You need to know roughly what you are packing.
Tell us the product
Dimensions, weight, how it is sold and where it travels. A photo is enough to start.
Structure & dieline
We recommend the construction for the sector and issue a dieline with any insert marked.
Board, print & finish
Stock and finishing chosen for the shelf, the courier or the gift table.
Proof & production
You approve a proof before anything runs. Quantities and lead time are stated in writing.
Delivery
Finished packaging is delivered free to your address in the United States, flat or assembled as the structure requires. Allow 3–5 working days for ground shipping after production.
Start a quote
Three answers is all it takes to open a job.
Structure, board and finishing come next — with our team, on the full quote form.
No account needed. Artwork and reference images can be attached on the next step.
Apparel packaging questions
Before you ask.
Anything not covered here, put it in the notes on your quote and we will answer it directly.
Ask on your quoteWhat size mailer box do I need for a t-shirt?
It depends on how you fold. Send the folded dimensions of your most common order — single item and multi-item — and we size a mailer to each.
Can you print inside the mailer?
Yes. Interior print is the most effective upgrade for an apparel unboxing and runs as a second pass on press.
Do you supply tissue and stickers with the box?
Yes. Printed tissue, stickers and cards are specified alongside the mailer so everything fits and arrives together.
Can apparel boxes be made in kraft?
Yes. Kraft mailers with single-color print suit understated and sustainable positioning.
What do you need to quote apparel packaging?
Folded product dimensions, typical order sizes, quantity, print coverage (outside, inside, both), extras and your artwork.
Resources
Guides for fashion brands
Mailer boxes vs folding cartons: shelf packaging and courier packaging are different jobs
A mailer is built to travel; a folding carton is built for the shelf. Many brands need both. Here is how they differ and how to combine them.
Read the guideHow to measure your product for custom packaging
Length, width, depth — and the clearance, weight and count that turn those numbers into a box that fits. What to measure and how to send it.
Read the guide
Related packaging
Packaging used for apparel.
Start here
Send us your dimensions. We’ll send back a box.
Get a Custom Quote
Or talk to a packaging specialist: (209) 444-0744